Products & Services

Markets Served

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Core Shapers serves all market segments of the composites industry including yours.

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Materials - Foam Chemistry & Honeycomb Type

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 We shape cores based on many types of honeycomb and foam chemistry.

Click to Learn about different materials

Materials - Manufacturers & Trade Names

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We work with a number of raw material manufacturers to meet your specific requirements.

Click to learn more about manufacturers

If you don't find your particular market or material, feel free to contact us to discuss in detail.

Core Shapers is at your service to manufacture your prototype parts to your full rate commercial production applications.

Markets Served

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Aerospace

Unmanned Aerial Vehicles (UAV's), Business Jets, Commercial & Military Aircraft

  • Flight Control Surfaces - Leading Edges, Trailing Edges, Ailerons, Flaps, Winglets, Vertical and Horizontal Stabilizers
  • Airframe - Hat Stiffeners/Stringers, Longerons
  • Landing Gear Doors
  • Radomes

Helicopter

  • Main and Tail Rotor Blades
  • Floor and Body Panels
  • Structural Elements

Spacecraft, Launch Vehicles, Rockets, Missles

  • Payload Accessories
  • Main Body Shell Panels
  • Guidance Airfoils/Fins
  • Structural Elements

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Communication

  • Radomes
  • Satellites

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Medical Imaging

  • X-Ray & CT Beds
  • Fixating Devices
  • Mammography Plates

Wind Turbines

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  • Blade Leading & Trailing Edges, Stiffening Elements
  • Hub Body Panels and Stiffening Elements

Marine

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  • Radomes
  • Masts & Booms
  • Stringers, Bulkheads, Hulls
  • Consoles

Transportation/Automotive

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  • Structural Elements
  • Body Panels
  • Airfoils/Splitters

Sporting Goods

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  • Water Sports, Surf Boards, Slalom Skis, Wake Boards, Knee Boards
  • Hockey/Lacrosse Sticks
  • Hockey Blades & Pucks
  • Cycling Frames, Forks, Heads

Hobby/Scale Models

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  • Drones
  • Aircraft
  • Marine
  • Automotive

Materials - Foam Core Chemistry & Honeycomb Core Types

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Foam Core Chemistry

PU/PUR (Urethane/Polyurethane)
PVC (Polyvinyl Chlorine)
PMI (Polymethacrylimide)
PE (Polyethylene)
PEI (Polyetherimide)
PES (Polyethersulfone)
PET (Polyethylene Terephthalate)
PIR (Polyisocyanurate)
PPE (Polyethylene Ether)
PS (Polystyrene)
SAN (Styrene Acrylonitrile)

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Honeycomb Core Types

Aramid

  • Kevlar
  • Nomex

Thermoplastic

  • PE - Polyethylene

Aluminum

Materials - Manufacturers & Trade Names

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Honeycomb Core Manufacturers

Euro-Composites


M.C.Gill


Hexcel


Plascore

CORE SHAPERS 5-AXIS CNC MACHINED ROHACELL 31 IG PMI RIGID FOAM NET SHAPED AEROSPACE PART

Foam Core Manufacturers

GENERAL PLASTICS - LAST-A-FOAM®

  • R-3300, R-9300, FR-3700, FR-4500, FR-4700, FR-6700, FR-7100, FR-10100, & TR-Marine Series

DIAB - Divinycell® & Klegecell® R

  • H, F, HT, HP, P, HCP

3A COMPOSITES - AIREX®

  • C70, C71, T90, T92, R63, R82, & C51


Evonik Foams, Inc. - ROHACELL®

  • IG, IG-F, S, HF, A, WF, WF-F, XT, RIST, RIMA (HT/Heat Treated variations of each)

HUNTSMAN - RenShape® & RenCast®

ELLiOTT COMPANY - ELFOAM

SP™ Gurit - Corecell™

  • A-Foam, M-Foam, P-Foam, S-Foam, T-Foam, T300, PVCell, G-Foam, G-PET


NIDACORE - NidaFoam

Armacell - ArmaFORM

Stefan - STEFANFOAM®